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Continuous Improvement Engineer

4 months ago256 views
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General Details
Location:
Advertised By:Agency
Company Name:Executive Placements
Job Type:Full-Time
Description
Responsibilities:
  • Responsible for identifying and prioritizing high frequency breakdowns as well as downtimes by analysing the production and maintenance data.
  • Conduct root cause analysis to determine underlying issues causing downtime.
  • Ensure that there are improvement proposals developed for each root cause including technical concepts, cost benefit analysis and feasibility.
  • Designing machine or process modifications (component redesign, system changes and process flow improvements) to address the root cause.
  • Develop and document step-by-step corrective action plans, procedures and technical specifications aligned to the downtime improvement goal.
  • Ensure the successful execution and commissioning of improvement plans, and monitor the results to verify the downtime has been reduced and the machine availability improves.
  • Optimize maintenance tools (CMMS or manual systems) to improve asset uptime, support integration and drive process efficiency.
  • Mapping and designing standardized maintenance logs, service schedules and performance checklists aligned with production priorities.
  • Documenting planned maintenance processes and translating them into system-compatible formats for future ERP integration.
  • Identifying and eliminating inefficiencies in the reactive maintenance structure through procedural redesign.
  • Ensure new or optimized maintenance processes are tested, validated with production data and implemented across the departments.
  • Conceptualizing machine and system improvements.
  • Ensure there is alignment with R&D, production and maintenance stakeholders during the development of improvement concepts.
  • Collaborate with the design and drafting department regarding approved concepts into finalized CAD drawings and technical documents.
  • Provide technical input, validate the bill of materials and reviewing specifications.
  • Driving and commissioning physical implementation and validation of design changes, etc.
  • Draft proposals, scope, timelines and risk analysis for improvement initiatives.
  • Obtain approvals via project proposals, specifications, NPRs or ECPs.
  • Planning and managing improvement project.
  • Ensure the projects stay within budget.
  • Update project tracking and take lead with commissioning and handover of implemented changes.
  • Weekly reporting on progress on corrective actions, root causes, proposed solutions and implementation status.
  • Ensure the teams are kept updated on corrective actions.
  • Maintain and update the corrective action tracking dashboard.
  • Make recommendations on reprioritizing improvement actions based on feedback.
  • Ensure the company specifications and documentation is updated by delegating to Administrators.
Requirements:
  • BTech / BEng in Mechanical Engineering.

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Executive Placements
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