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Maintenance Technician (Body Shop - Permanent)

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Job Description and Responsibilities: Repair faulty equipment and parts i.e., welding guns, servo-pneumatic valves, transmission modules, tucker guns, sealer equipment to ensure availability of spare parts and equipment (spare part management).Resolve robotic electronic communication faults by adjusting the robotic program to prevent re-occurring robot communication faults and ensure uninterrupted production process.Analyse, fault find, repair and optimise sealer, toxing, welding, laser, bolting and rivet joining technology equipment failure to ensure achievement of quality requirements and efficient production process.Analyse PLC programs to resolve errors and determine root causes of Interbus or Profinet network errors, determine corrective actions to continue with the Production process and ensure uninterrupted Production run.Fault find, set up and program SEW drives by using the appropriate diagnostics software/tools such as Movitools, Motion Studio to ensure uninterrupted Production run.Modify, update and improve diagnostic software on HMI to identify the faulty equipment to facilitate speedy resolution to Production stoppages.Analyse and investigate severe or reoccurring Production stoppages to determine the real root cause of the stoppage and determine the appropriate preventative action and counter measure to ensure that the reoccurring of the fault are eliminated and/or prevented.Contact equipment suppliers and technology experts within the company to enquire regarding solutions to complex equipment problems and failures to ensure pending or reoccurring faults are eliminated or prevented.Document Production stoppages, severe breakdowns, problem sheet, Knowledge Management System, TPM Sheets and PM schedules to ensure all maintenance activities are documented, distributed and knowledge is retained, made available and utilized to prevent future stoppages or breakdowns.Conduct root cause analysis of all breakdowns immediately after completing the breakdown, by analyzing the situation, causes, countermeasures and actions, ensuring that all is recorded and reported on required control sheets and documents.Ensure that the robot Safety circuit is in good working order and that all the required condition that meets the safety standards is installed.Download robot and PLC program backups to ensure quick recovery of the facilities in the event of a loss of data. Education and Experience: A National Nated Diploma/ National Diploma/ B Tech/B Eng./ B Sc. Degree in Electrical Engineering/ Mechatronics.At least 5 years in vehicle manufacturing maintenance and/or technical environment. Skills, Attributes & Other requirements: Siemens PLC and robot training would be a distinct advantage.Able to read E-Plan Electrical and Pneumatic drawingsHa... https://protool.gumtree.co.za/external-link-browser.html?url=aHR0cHM6Ly93d3cuZGl0dG8uam9icy9qb2IvZ3VtdHJlZS8zNjA3NTg1MjkwP3NvdXJjZT1ndW10cmVl&jid=1427992&xid=3607585290

Despatch

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Port ElizabethNational Diploma / Degree in Electrical Engineering / Mechatronics / Electronic EngineeringMinimum 4 years maintenance experience within a highly automated manufacturing environmentHigh level of competence on robots (manipulate and program)Solid knowledge of programming logic controllers, robotics/control and automation equipmentAbility to setup and configure drives and change parameters on variable speed drives)Knowledge of networksAble to work overtime and rotating shifts as required, including week-endsIdeally residing in the Eastern Cape (technical assessments will be conducted on-site for short-listed applications)South African Citizen RESPONSIBILITIESAnalyse programmable logic controller programs for the purpose of modification, designing, fault finding and error proofing on machines and equipmentCorrect various program logic, electronic and electrical type of faults on machines in order to support safety, quality and productionPlan and develop PLC installations for replacement or modifying of current equipment in the PlantProgram drives, to optimise reliability and efficiencyBackup programs on all Robots and PLC applications in plant and load onto Plant server systemUpdate all the relevant documentation for any software and hardware changes made on plant equipmentCheck and compile information on systems, validate safety requirements drawings and computer programsDo program changes on PLC’s and program robots as requested from ME, process and productionAssess breakdown root cause and develop countermeasures to prevent reoccurrenceAssist and support artisans in fault finding and breakdownsEstablish and maintain electronic maintenance schedules for equipment within the area of responsibilityEstablish and maintain a stock of electronic spare parts required to ensure continuous availability of machineryAssist and support Contractors with new installations and do validation and as building after completion of projectsDevelop efficiency improvement initiatives by effective utilization of utilities, materials and resourcesRead and understand technical manuals for equipment operations and maintenancesProject manage contractor software development and equipment installationUnderstand resistance welding process and set up https://protool.gumtree.co.za/external-link-browser.html?url=aHR0cHM6Ly9lbi16YS53aGF0am9icy5jb20vY29vcG9iX19jcGxfX18xMjY2XzQ4OTYyX180OTc/dXRtX3NvdXJjZT1ndW10cmVlJnV0bV9tZWRpdW09ZmVlZCZrZXl3b3JkPQ==&jid=1185463&xid=1266_48962

Port Elizabeth

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Maintenance Technician (Port Elizabeth)Summary of Roles & ResponsibilitiesAnalyse programmable logic controller programs for the purpose of modification, designing, fault finding and error proofing on machines and equipment.• Correct various program logic, electronic and electrical type of faults on machines in order to support safety, quality and production.• Plan and develop PLC installations for replacement or modifying of current equipment in the Plant.• Program drives, to optimise reliability and efficiency.• Backup programs on all Robots and PLC applications in plant and load onto Plant server system.• Update all the relevant documentation for any software and hardware changes made on plant equipment.• Check and compile information on systems, validate safety requirements drawings and computer programs.• Do program changes on PLC’s and program robots as requested from ME, process and production.• Assess breakdown root cause and develop countermeasures to prevent reoccurrence.• Assist and support artisans in fault finding and breakdowns.• Establish and maintain electronic maintenance schedules for equipment within the area of responsibility.• Establish and maintain a stock of electronic spare parts required to ensure continuous availability of machinery.• Assist and support Contractors with new installations and do validation and as building after completion of projects.• Develop efficiency improvement initiatives by effective utilization of utilities, materials and resources.• Read and understand technical manuals for equipment operations and maintenances.• Understanding of BMS procedures, policies and the companies Manufacturing Systems (IMS)• Project manage contractor software development and equipment installation.• Understand resistance welding process and set upRequirements: At least 4 years of experience as a artisan.• Completed a diploma in a relevant tertiary education (Mechatronic / Electrical Engineering) diploma/N6 electrical level.• High level of Competence on Fanuc Robots.• Knowledge of analog systems.• Knowledge of networks and PLC communication systems• Computer literacy, knowledge and experience in Word, Excel, PowerPoint, and Windows.• Knowledge of OHS act and its regulations, safety systems and standards.• Able to work overtime and rotating shifts as required• Good interpersonal and leadership skills• Demonstrated history of flexibility and adaptability in setting priorities and managing multiple tasks under pressure• Must be available after hours and weekend workCompetencies & Skills• Knowledge of programming logic controllers, robotics/control & automation equipment.• Sound mechanical experience would be advantageous• Competent and be able to manipulate and program Fanuc Robots.• Understand networks• Successfully completed a recognised mechanical or electrical learner ship or diploma within a maintenance environment, two years served in the automotive industry.• Experience within a highly automated environment, including https://protool.gumtree.co.za/external-link-browser.html?url=aHR0cHM6Ly9lbi16YS53aGF0am9icy5jb20vY29vcG9iX19jcGxfX18xMjY2XzQ4NzM1X180OTc/dXRtX3NvdXJjZT1ndW10cmVlJnV0bV9tZWRpdW09ZmVlZCZrZXl3b3JkPQ==&jid=1184101&xid=1266_48735

Port Elizabeth

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Maintenance Technician (Port Elizabeth)Analyse programmable logic controller programs for the purpose of modification, designing, fault finding and error proofing on machines and equipment.• Correct various program logic, electronic and electrical type of faults on machines in order to support safety, quality and production.• Plan and develop PLC installations for replacement or modifying of current equipment in the Plant.• Program drives, to optimise reliability and efficiency.• Backup programs on all Robots and PLC applications in plant and load onto Plant server system.• Update all the relevant documentation for any software and hardware changes made on plant equipment.• Check and compile information on systems, validate safety requirements drawings and computer programs.• Do program changes on PLC’s and program robots as requested from ME, process and production.• Assess breakdown root cause and develop countermeasures to prevent reoccurrence.• Assist and support artisans in fault finding and breakdowns.• Establish and maintain electronic maintenance schedules for equipment within the area of responsibility.• Establish and maintain a stock of electronic spare parts required to ensure continuous availability of machinery.• Assist and support Contractors with new installations and do validation and as building after completion of projects.• Develop efficiency improvement initiatives by effective utilization of utilities, materials and resources.• Read and understand technical manuals for equipment operations and maintenances.• Understanding of BMS procedures, policies and the companies Manufacturing Systems (IMS)• Project manage contractor software development and equipment installation.• Understand resistance welding process and set upRequirements: At least 4 years of experience as a artisan.• Completed a diploma in a relevant tertiary education (Mechatronic / Electrical Engineering) diploma/N6 electrical level.• High level of Competence on Fanuc Robots.• Knowledge of analog systems.• Knowledge of networks and PLC communication systems• Computer literacy, knowledge and experience in Word, Excel, PowerPoint, and Windows.• Knowledge of OHS act and its regulations, safety systems and standards.• Able to work overtime and rotating shifts as required• Good interpersonal and leadership skills• Demonstrated history of flexibility and adaptability in setting priorities and managing multiple tasks under pressure• Must be available after hours and weekend workCompetencies & Skills• Knowledge of programming logic controllers, robotics/control & automation equipment.• Sound mechanical experience would be advantageous• Competent and be able to manipulate and program Fanuc Robots.• Understand networks• Successfully completed a recognised mechanical or electrical learner ship or diploma within a maintenance environment, two years served in the automotive industry.• Experience within a highly automated environment, including PLC’s, Robotics, SCADA, HMI’s Pneu https://protool.gumtree.co.za/external-link-browser.html?url=aHR0cHM6Ly9lbi16YS53aGF0am9icy5jb20vY29vcG9iX19jcGxfX18xMjY2XzQzODUzX180OTc/dXRtX3NvdXJjZT1ndW10cmVlJnV0bV9tZWRpdW09ZmVlZCZrZXl3b3JkPQ==&jid=1159619&xid=1266_43853

Port Elizabeth

Senior PLC Programmer – Electrical Engineer

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Complement Recruitment are recruiting for a Senior PLC Programmer, Electrical Software Engineer for a permanent position based in Port Elizabeth. Experience in the Automotive industry essential, as well as robotics, PLC – Allen Bradley, Siemens and other industrial control systems. Salary: Market RelatedMinimum Requirements:Matric; National Diploma in Electrical Engineering± 5 – 10 years’ Software Engineering experience in the automotive & automation industry.Own Transport, able to travel locally and out of town from time to time (project based, can be extensive)Experience in the following software platforms are essential – Siemens Step 7/ TIA Portal, WINCC Flex, WINCC TIA, WINCC V7.4 and SEW Movitools.Ability to program in multiple languages, including ladder logic, structured text and VB scripting.Ability to read and interpret PLC wiring diagrams, Control Specs and P&ID DrawingsStrong knowledge of industrial control systems.Duties:Software EngineeringAttend Project Kick-Off meetings with the engineering teamProper interpretation of control specifications, drawings, and schematics.Complete all programming projects (control logic, HMI screens, etc) accurately and in a timely manner.Create and maintain functional specification documents, P&ID diagrams, and instrument lists.Selection of PLC, electronics, and instrument hardware.Test and reporting of control systems.Assist with on-site start-up and troubleshoot, as neededCoordinate with the companys engineering team to ensure successful development and deployment of project deliverablesAssist the Department Manager in the development of programming standards and library functions.Proactively coordinate with project managers, engineers, electricians, and clients.Project Specification Document to be read and understood before start of software design or engineering.Regular Control Review Meetings to be held with line manager.Meet with Customer Onsite to discuss detailed requirementsCosting Sheet to be reviewed to align Engineering Cost with AllowancesAssist with updating of Electrical designs when required.Effective Communication with Project Stakeholders throughout the life span of the ProjectMonitor the Project and Provide Feedback in a Structured mannerProvide, compile accurate software engineering project documentation for handover including all application backups.Exploring and implementing new ways to automate systems, designing and testing automation equipment and processesProgramming new automated components and converting and identifying quality issues and writing reportsEliminating defects and errors with product and software developmentDesign and implement automated systems for use in diverse automotive manufacturing and FMCG production environmentsCreate and lead detailed road maps to guide automation projects from conception to final implementationSupport existing automation technology with component and process upgradesShared responsibility for the determination and management of the (PL https://protool.gumtree.co.za/external-link-browser.html?url=aHR0cHM6Ly9lbi16YS53aGF0am9icy5jb20vY29vcG9iX19jcGxfX18xMjY2XzM3Njg2X180OTc/dXRtX3NvdXJjZT1ndW10cmVlJnV0bV9tZWRpdW09ZmVlZCZrZXl3b3JkPQ==&jid=1147158&xid=1266_37686

Port Elizabeth

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"robotics" in Eastern Cape

robotics in Eastern Cape (38 results)

Results for robotics in All Categories in Eastern Cape